Production
Company
Cemminerals NV is a prominent Belgian company specializing in the production and distribution of high-quality cement and concrete products. Established as an independent family business, it stands out as the only independent cement producer in Belgium. The company operates a state-of-the-art factory in the port of Gent, which was constructed in 2018. This facility features the largest vertical cement mill in Europe, with a production capacity of 1 million tonnes per year
Stakeholders
- Management: Need to periodically review the quality of cement to verify if they are on schedule with production and how the quality is.
- Operators: Need to fill in data and monitor the quality of cement by verifying the numbers of a number of KPIs.
Client:
- Steven Van De Maele - CEO
- Dries Van Hecke - Engineer
Power Partners
- Christoph Glur - Data Engineer
- Jan Bocanski - Data Engineer
- Zuzana Bocanski - BI Analyst
- Jules Vandierendonck - Project Manager
-
Semantic model
TODO
KPIs
| KPI | Unit | Table | Column | Aggregation | Remark |
|---|---|---|---|---|---|
| Feed wet rate / fresh material | t/h | SUM(A51-WF01...A51-WF07) | average | This we need to discuss with RTS with use printscreen Dries |
|
| Total Feed | t/h | A56-MD01 |
average | This we need to discuss with RTS with use printscreen Dries |
|
| Motor mill | kW | A56-2Q01 |
average | ||
| Air volume after mill | m3/h | A56-VM01 |
average | ||
| t before mill | °C | A56-VM01 |
average | ||
| p before mill | mbar | A56-VM01 |
average | ||
| p before separator | mbar | A56-VM01 |
average | ||
| DP mill | mbar | A56_HS01 |
average | ||
| tension pressure | bar | A56-HS01 |
average | ||
| grinding bed thickness | mm | A56-2201 |
average | ||
| vibration mill | mm/s | A56-WI01 |
max value, based on cutoff 5% highest values | ||
| water injection | % | SUM(A53-WP01,A53-WP02) |
average | ||
| grinding aid | l/h | A53-BC10 |
average | ||
| recirculation belt | A | A56-FN01 |
average | ||
| motor-power big fan | kW | A56-FN01 |
average | ||
| big fan | % | A56-SR01 |
average | ||
| speed | 1/min | A56-SR01 |
average | ||
| motor-power/-current | kW | A56-VM01 |
average | ||
| t after classifier | °C | A56-DA01 |
average | ||
| Position fan | % | A56-DA03 |
average | ||
| fresh air 1 | % | A56-DA04 |
average | ||
| fresh air 2 | % | A56-BF01 |
average | ||
| Verschildruk | mbar | A56-HG01 |
average | ||
| load burner | % | A53-FA01 |
average | ||
| Booster Fan A53 Fa01.SC01 | % | A59-CQ01 |
|||
| T cement after cooler | °C | A51-SL02 |
average | ||
| Chrome reducer | l/h | A51-BC06 |
average | ||
| Vocht slakken | % | manual |
average | ||
| Blaine PSD | cm²/g | grinding aid / total feed |
average | ||
| Grinding Aid per ton | l/t | chromereducer / total | Calculated |
||
| Chromereducer per ton | l/t | feed |
Calculated | ||
| XRF gedaan | ja/nee | manual |
|||
| Operator | manual |
||||
| Chroomreducer | manual |
||||
| iets speciaals | manual |
||||
| Welke klinker | manual | ||||
| Welke slak | manual | ||||
| Welke kalksteen | manual | ||||
| Welke gips | manual | ||||
| Geblazen silo | manual | Te vragen aan RTS, wij kunnen deze in de HMI selecteren. Graag wens ik ook de silostanden in te lezen van alle 14 onze silo’s. A59-3S01.LZ01, A59-3S02.LZ02, A59-3S03.LZ03 ,… en AU0-3B05.LZ01 en AU0-3B10.LZ01 |